Monday, September 13, 2010

The Wayback View – Printer's Advertising cuts

Advertising cuts - small black and white illustrations - would be offered to Yellow Pages Directory advertisers to embellish their advertisement. The business would simply go through a catalog of images like this one:and choose an image appropriate to their industry. Marketing seems to have been so much simpler then. However, it appears that the message hasn't changed that much over the years. Below are a few examples of print-related Yellow Pages Directory advertising cuts from the 1930s through the 1960s.

Tuesday, September 7, 2010

Esko Concentric screening - some observations

Esko Concentric screening is at heart an AM screen which uses a unique halftone dot where solid AM dots are divided into thin concentric rings.
Click on the above image to see it enlarged.

Concentric screening and color gamut
Chroma in press work derives primarily from the ratio of light being filtered by ink carried on halftone dots vs light reflected off the paper that hasn't been filtered by the ink. Light that is unfiltered by the ink effectively contaminates the color reducing the potential gamut of the inks. If one compares Concentric halftone dots with conventional AM/XM halftone dots at the same lpi - e.g. 175 lpi. what is clear is the difference in ink coverage area through which light can be filtered.
At left is a micro photo of Esko Concentric and on the right is an AM/XM screen (Esko Paragon). Both are imaged at 175 lpi.

Note that dividing the dot into rings actually lessens the area of ink and increases the area of unprinted paper. Effectively it increases the contamination of color by light reflected off of the unprinted substrate which can actually reduce, rather than increase, the potential gamut.

In the below plot, the CIEL*a*b* values of the same tone values for 175 lpi AM/XM/Paragon screening (in green) is compared to 175 lpi Concentric (in red). If the Concentric had a larger gamut the red dots would be significantly above the green dots indicating a greater chroma. Instead they track at, or are below, the chroma for 175 lpi AM/XM/Esko Paragon screening.
What this means is that, as far as I can determine, Concentric screening offers no additional gamut, and possibly less of a gamut, when it is compared with AM/XM screens at the same lpi.

Concentric screening and image quality
Since it is still an AM screen there is still the opportunity for screening and subject moiré - although the finer the screen (AM/XM or Concentric) the less likely that will be a problem. Because it's still an AM halftone screen it has rosettes - just like any other AM/XM screen - formed by the screen angles.
At left Esko Paragon AM rosettes. At right Esko Concentric rosettes. Both screens are 175 lpi. (Squint your eyes or move a few feet away from the screen to make the rosettes more prominent.)

From a print buyer point of view there will likely be no visible difference between a 200-300 lpi conventional AM/XM screen and Concentric screening - even if viewed under a loupe.

Concentric screening and ink reduction
The two primary causes of the reduction in ink usage with high lpi screens are the thinner ink films and the need for tone reproduction curves for plate imaging to bring the press tone response in line with the standard 175 lpi AM/XM screening. Ink reduction with the use of Concentric screening should be similar to the ink reduction enjoyed by high lpi conventional AM/XM as well as FM screens.

Concentric screening and on press color stability
Greater color stability when solid ink densities naturally vary during the press run is a characteristic of high frequency screening (i.e. smaller dots) whether AM/XM, FM or Concentric. The actual ink film thickness of Concentric vs conventional AM/XM screening at the same lpi is actually very similar. Projecting dot density to height in 3D one can see this quite clearly (Concentric is left of the black line - AM/XM is right of the black line.)Of course, if the Concentric screening is run at a very high lpi it will acquire a stability that is similar to conventional screens (AM/XM and FM) that are run to the same high frequency.

Concentric screening and imaging system resolution
Concentric screening is effectively an AM screen ruling multiplier. What this means is that the resolution of the imaging system needs to be able to image the minimum specified ring width. Put another way, if the ring thickness called for is 10 microns wide then the imaging system (plate and press) must be capable of consistently imaging a 10 micron pixel/dot even though the actual final halftone dot size may be almost five times wider (e.g. 48 microns wide a 50% dot at 250 lpi).
Concentric halftone dots that depend on 1-2 pixel width imaging integrity can be problematic for most imaging systems

As a result, using Concentric screeing can push the effective screen frequency so high that process stability and imaging may be compromised and it can be difficult to support their use on plate let alone find a way to implement them in the press room. The problem is that some concentric screen settings can drive rulings way over what plate imaging can support - on the order of 1-2 pixel widths for the rings, which is understandably problematic. For example, a 200 lpi screen with 2 pixel ringwidths = 600 lpi which is finer than, for example, a 10 micron FM screen.

Coarser ringwidths are easier to support but at that point it is probably more effective to use an AM screen of equivalent lpi.

For printers contemplating the adoption of Concentric screening
Since Concentric screening is a conventional AM screen using a unique halftone dot design, I suggest that when you are evaluating this type of screening that you "compare apples to apples". That means that you should compare the on press performance of Concentric against a conventional AM/XM screen imaged at the same lpi. Use a combination of subjective (pretty pictures) as well as objective measurable targets (single and two color step wedge gradients and IT8 profiling targets).

N.B. The data that I used as the basis for this post is derived from published promotional samples printed by Esko. I have contacted Esko as well as members of public prepress/press forums asking for press profiles and/or printed test samples of Concentric vs conventional AM/XM screens run at the same lpi under the same press conditions. Despite the product being in the market for over four years I have been unable to acquire such a basic color profile or press samples. If you have that data I would appreciate hearing from you by email ( pritchardgordon @ gmail (dot) com ).

Friday, September 3, 2010

Bindery - Manufacturing playing cards in China compared to the U.S.

Contrasting the finishing process in the manufacture of playing cards as done in China and the U.S.

Please press the play arrow to view the videos. Note that they may stop for a moment while the video buffers in the background.

Thursday, September 2, 2010

Using old floppy disks as photography filters

Got some of these lying around?Well, they can be put to good use - if you have a camera that features "Night Shot" mode. That's the ability to take those greenish black and white photos in near darkness. Unlike ordinary photo film, silicon-based CCDs and CMOS sensors are quite sensitive to the near infrared (NIR) in the 700-1200 nm (0.7-1.2µ) range — so much so, that some of the incoming NIR has to be filtered out in order to reduce IR contamination artifacts. The usual solution is to fit digital camera sensors with special internal IR cut filters. In Night Shot mode the filter is moved away allowing the sensor to use its infrared recording capability. Some consumer-grade digital cameras even let enough NIR through to allow some IR photography without Night Shot mode. The key is to block visible light entering the camera while letting infrared through. And it just so happens that the media in floppy disks are excellent at that job.

So break apart one of those floppy disks...... and remove the disk itself from the shell. Then cut it to size and attach to the front of the camera's lens.Switch to Night Mode or go for as long an exposure as you can and enjoy the glowing results:

Friday, August 27, 2010

Halftones as you've never seen them before

I use a variety of image analysis tools when investigating how different halftone screening solutions perform. These tools are normally used in the medical field to do image analysis of microscope acquired imagery. However I press them into service to analyze various aspects of halftone dot structures.

Here is a microscope view (200x) of a conventional AM/XM printed halftone dot (175 lpi elliptical):
And here's a microscope view (also 200x) of a 20 micron FM screen:
One of my favorite tools is to use image analysis software to project the pixel density values in the images into height - creating a 3D image that shows the relative ink density (ink film thickness) differences between the two screens. The thicker AM/XM:vs the thinner FM:Using color mapping instead of the actual ink color makes the difference in ink film thickness even clearer (yellow = greatest - blue= lowest ink film density):Lowering the viewpoint and warping the perspective of the 175 lpi AM/XM screen begins to turn the image into a kind of landscape: However, using terrain mapping software on those original microscope images of the AM/XM and FM screens really makes the transformation of the images into proper landscape views a reality.

175 lpi elliptical dots:
Sunlight across a deep FM canyon:
A low flight over a a barren land where FM and AM screens meet.
Sunrise over an AM screen mesa.
Moonrise over an FM peak.
FM screen hits the wall.

Planet Round Dot.

And if you have a pair of these:
You can add a bit of dimension to your halftones:
Of course, this is all very serious work - not fun at all. Really. ;-)

Wednesday, August 25, 2010

Every letter tells a story - print problems revealed in type reproduction.

Spend even a small amount of time in a printshop and you'll quickly realize how much effort press operators put into scrutinizing their presswork through a loupe. The two things they're typically looking for are clear centered rosettes - this tells them that the presswork is in register – and print problems revealed by how well individual letters of type are reproduced in print.

Here's how type printed offset reveals problems:

Normal ink transfer - no apparent problems.


Doubling
A ghost image appears just behind the primary graphic causing an increase in dot gain. More information about doubling HERE

Slur
A smeared ghost image appears just behind the primary graphic. More information about slur HERE

Over emulsified (a.k.a. emulsified, water logged)
Ink is designed to accept a small amount of water (fountain solution) on press. Too much water appears as tiny droplets in solid areas and reduces gamut, image sharpness, contrast, and increases dot gain.

Tailing (a.k.a. misting, slinging)
Too high a solid ink density or ink that's too "long" can cause thin "tails" of ink strands to appear extending behind the primary image causing a loss of sharpness, contrast and an increase in dot gain.

Picking (a.k.a. pinholing)
Small white specks appear in solids. This usually results because the ink tack is too high or there is not enough impression cylinder pressure ("squeeze").

Ink breakdown
On press, fountain solution acts like a solvent. If it is too aggressive or acidic it can break down the ink that forms the image resulting in presswork that appears muddy and/or "soft." It also reduces total gamut because it reduces overprint trapping efficiency.